I attempted to make a "one sheet" chair.
- I milled a wooden form
- covered it with paper
- filled it with expanding foam
- layed up fiber glass and epoxy
- vacuum bagged it
The chair does not seem to be strong enough to sit on for a variety of reasons:
- The fiber glass was too heavy to conform and stick easily to the chair and not intended for structures.
- I could not get sufficient vacuum pressure
- I didn't have enough epoxy