Project 4

MAS.863 3D Scanning and Printing

3D Scanning

As Niel stresses, 3D scanning is generally not a good way to do anything quantitative. Still, if all you want is a general or artistic impression of a 3D object, a 3D scan may be just the thing.

3D Printing

Subtractive processes generally yield stronger, lighter, stiffer parts. Sometimes, though, if you have crazy internal geometry, 3D printing is the only way to go.

  • Task: Scan something 3D, and print something 3D.
  • Tools: Sense 3D Scanner, Form 1+ 3D printer

3D scanning was pretty disappointing. I 3D scanned an RC plane controller, but the result was unimpressive (rather lumpy), and the file was so large I couldn't transport it feasibly. Thus no evidence remains...

3D printing was much more rewarding! I needed some knobs for a drawer that was missing its originals. I designed them in SOLIDWORKS.

Knob design
A triply-guided loft and some revolutions.

I wanted it to look real Victorian ornamental, like some fancy cast crystal knob.

It took some wrestling to get it ready for printing. First, it needs to be converted to .stl format. I opened it in eDrawings, a free tool which comes packaged with SOLIDWORKS (thank goodness), and saved it out as an STL. Make sure the units stay consistent, or you may have some scaling to do later.

Knobs getting printed.
The Form 1 is really cool.
Knobs, done.
The Form 1 is really, really cool.
Knobs in hand.
Here's the result.