Project 6

MAS.863 Molding and Casting

Molding

A wide array of machinable shapes can be created from unmachinable materials like rubbers and ceramics by the process of positive or negative casting.

  • Task: Machine a 3D mold and cast an object.
  • Tools: Modela, Oomoo silicone rubber

I decided I wanted to investigate the mechanical properties of silicone rubber, in case it might be useful as a spring element in my final project. The original aim was to make a variety of even-profiled projections out of the rubber, and test the stress required to deform them with a load cell.

I created a negative mold. My design started in Inkscape, from which I exported a .png image. From there, the Fab Modules transformed it into a toolpath for the Modela.

Materials laid out to mix.
The negative mold, fresh from the Modela, and the Oomoo components ready to mix at a 1:1 volume ratio in separate cups.
Rubber done curing
24 hours later, yes, the rubber is firm-- in fact, firmly stuck in the mold!
Removed from mold
Released from the mold

It took a long and patient encounter with the tool pictured below, a carefully fractured tongue depressor, to free the rubber object from the mold.

Showing how flexible the rubber is
Very squishy rubber.

The rubber turned out to be significantly flimsier than I had expected, so I abandoned that line of investigation. I still think it would be cool to mill a Wheatstone bridge out of a double-sided PCB to make a load cell, though.