This week, we looked at additive vs. subtractive manufacturing, focusing on 3D scanning and printing.
I started with the 3D scanning part of this week's assignment. I decided to scan a small foam fish with the Sense, a 3D scanner whose software also allows you to edit your scan.
Scanning the fish was way more difficult than I expected. Manually moving the Sense slowly and steadily all the way around the fish without the Sense losing track of where it was was a huge pain. It took me at least 30 tries to get something I thought was clean enough to use. Once I got a decent scan, I cleaned up the mesh, trimmed the bottom surface flat, and exported the file as an .stl.
I then scaled the fish down and printed the fish on the Makerbot Dual Replicator. It turned out recognizable, albeit a bit blobby (unsuprisingly).
For the 3D design part of the week, I wanted to take advantage of the Dimension printer's dissolvable support material and make something that absolutely could not be made subtractively. I ended up using SOLIDWORKS to CAD three nested spheres with heart and circle cutouts.
I exported the file as an .stl, making sure to use mm as the part units and to save the entire assembly in one .stl file. Then I sent it off to Charles (my lab instructor) for printing in ABS on the Dimension.
When the print was out of the printer and done soaking, I actually had 3 independently rotating spheres!