Week 7: Molding and Casting

Molding

1. Introduction

This week we were supposed to mold and cast something using the materials that we had in the lab. I ended up using the wax to make an oomoo mold, and then I casted my object with drystone. This week I decided to make a wheel since I am planning on making a roller skate for my final project.


2. Drilling with Shopbot
collet
Figure 1. Changing out the collet of the drillhead.
drilling
Figure 2. Drilling of the wax in action.
rough cut
Figure 3. Rough cut of the wax to take off most of the non-defining features.
error in depth
Figure 4. Error in my vcarve file as I thought I had said to not remove bottom half but it was below the cutting plane apparently.
finish cut
Figure 5. Finish cut of the wax for defining features.
3. Making the mold
oomoo
Figure 6. Pouring the oomoo into the wax of my mold (making sure there are no bubbles!).
mold
Figure 7. Finished Mold!

Casting

1. The process
clam
Figure 8. Clamping the mold together to cast the drystone. Awaiting results...
2. Finished Product
PCB Mill Setup
Figure 9. Success! The wheel came out pretty good!