Laser Cutter Power Supply
        Proposal:
    
    ---------------------------------------------------------------------------------------------------------------------------------------------
      Requirements:
          The exact requirements of the power supply are
      not known, since we don't have exact data on the diodes.
      
          The fundamental requirement is that the PSU is
      capable of 60A at approximately 2 volts.
          Issues:
    
    
      - Often diode supplys are
          constant current, so a constant voltage supply may not be
          optimal.
 
      - Large conductors are required
          for the currents involved.
 
      - Most off  the shelf
          power supplies don't go this low and are expensive.
 
      - Straight component level
          approach may take some time to debug.   (High
          currents power supply design can be challenging.)
         
    
        I propose
      initially using 2 point of load modules in parallel, and if the
      supply needs to be constant current, then adding a current
      detector and error amplifier to the supply's feedback
      loops.    Point of load supplies are used to
      generate high currents for CPU's and in dense (telecom) PCB's. 
      
          The circuit can probably be mounted next to the
      laser module, limiting the length of the high current conductors.
      
      
      
         The current sensor was selected because it looks
      cool.    It is also a one piece unit that provides
      a voltage output proportional to current.   Isolation,
      insertion and signal conditioning are handled by the module.
        It is hall-effect based.
      
         Both of the above can be replaced with a component
      level solution (to reduce cost) once the initial prototypes are
      made.
      
      The following are possible key components:
    
    
      
          | Index | 
          Quantity | 
          Part
              Number | 
          Description | 
          Customer
              Reference | 
          Backorder
              Quantity | 
          Unit
              Price | 
          Extended
              Price | 
        
      
        
          | 1 | 
          4 | 
          393-1190-ND | 
          CONV
            DC/DC 12VIN 40A ADJOUT 200W | 
           
           | 
          0 | 
          30.84000 | 
          $123.36 | 
        
        
          | 2 | 
          2 | 
          620-1322-ND | 
          SENSOR
            CURRENT 150A 5V BI 5-CB | 
           
           | 
          0 | 
          7.00000 | 
          $14.00 | 
        
        
          | 3 | 
          2 | 
           
           | 
           
           | 
           
           | 
          0 | 
           
           | 
           
           | 
        
        
           
           | 
          Subtotal | 
          $137.36 | 
        
        
           
           | 
          Shipping | 
          Estimate | 
        
        
           
           | 
          Sales
              Tax | 
          unknown | 
        
        
           
           | 
          Total | 
          unknown | 
        
      
    
    
    The above is enough for two lasers
      and can provide up to 5 volts at 80 amps.   There will
      be a few more small components that should be added to the order.
      
------------------------------------------------------------------------------------------------------------------------------------------------------------------
    
    Component Level Notes:
       A component level solution could be based around
      something like a:
    
            LTC3880 - Dual Output
      PolyPhase Step-Down DC/DC Controller with Digital Power System
      Management
    
       I will need to look further to determine if the unit
    can be modified to provide constant current.   Because the
    FETs are external, this approach can be the basis for some very high
    current supplies.   Additionally, the supply rail can be
    higher, further reducing the cable sizes.
       The unit comes in a QFN, which may be a challenge for
    our assembly techniques.
    
       A  similar type of device may also be used that
    might come in a larger package.