Alphabet Blocks Press-Fit
A press-fit construction kit
Laser cutters are AWESOME. I wanted to experiment with the etching in addition to cutting so I decided to make some alphabet blocks for my kids (age 4 and 18 months). I wanted them to fit together in different ways (not just blocks) so I made some joining wafers in circular and square shapes.
I ended up using Corel Draw on the Windows side because I wanted to take advantage of the print driver's automatic detection of raster vs. vector graphics for the letters vs. the cutting. All in all, it was pretty smooth. The whole alphabet (26 big letters) did take about 1/2 hour to fully print out.