02 Electronics Production


This week we fabricated a in-circuit programmer (PCB board). To do this, I milled the blank red cooper PCB, soldered on the components, and programmed the programmer.

Tools: PCB Milling Machine, Soldering Irons, Air Gun


1|3 Milling Machine

The thinniest traces than can be printed with an optimal result are .02 mm. To prepare the board, I cut the cooper clad and glue it on the base of the machine and place the end millers on the tip with the help of the magnet. I used 1/32 end mills for engraving and 1/64 end mills for cutting.
First time, my file rendered and cutted, but didn’t all the traces well. The milling speed was to high. I lowered the speed of the machine and then obtained a good result.


2|3 Soldering

Once I had my black PCB, I collected and sorted the components needed to start soldering.


This was my first time welding. So, I did a few tests on the PCB that I had previously discarded.


I helped myself with the microscope, at first it cost me, but then I was addicted to looking for faults!
When soldering the components, it was important to keep in mind that one of them (microprocessor) had to be placed in a specific position (with the white dot facing up). Also, during the entire welding process I used the Flux liquid that made it much easier!



3|3 Programming

Once I had my board I was ready to program it.


The first time didn't work, nor the second. I realised I had bridged two traces by mistake. I used the air gun to remove the specific component and re-soldered it properly.


  • Beware! After soldering components on the board, be sure to turn off soldering irons and hot air gun. I mistakenly left them on, and they almost gave me trouble -- this could potencially cause a fire or an injury.

  • How to Make (Almost) Anything | Fall 2022