Electronics Production

This week we learnt how to mill and sauter a PCB. I used the othermill in EDS to cut out and etch the board on a copper plate. I first used a 1/64th size bit to etch the details of the board. Then I used a 1/32nd size bit to cut out the board. After the board was cut out, I slightly sanded it down to get rid of all the particles. Then I checked for continuity with the multimeter to make sure the board was milled correctly. After that, I started soldering the electronics onto the board. This took a very long time and was very difficult because I didn't have any experience sautering on such small parts. I learned to use a solder wick, soldering iron, and a microscope to solder. I soldered on two headers, the microcontroller, 2 0 ohm resistors, and a voltage regulator. Then I checked for continuity again to make sure I didn't short the board. Then I attempted to download the programmer for the board. Me and a TA tried for around an hour and could not make it work. It seemed to be an issue with Mac M1 Max chips and homebrew. Then I decided to start checking for shorts instead. A TA helped me find one and fix it using a wick. Since it wasn't working on my laptop, I asked Anthony to flash my programmer chip with the program. However, my chip was shorted in two spots so I wasn't able to properly upload the program. I also applied the wrong linear regulator. I soldered on a 5V regulator instead of a 3.3V regulator. It was a miracle that I didn't fry my microcontroller. So I spent some time fixing the...

Othermilling the Board

Finished Board

Testing for Shorts

Programming Successful