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3D Scanning and Printing

Group Assignment: In our group assignment, we utilized the Creality CR-Scan Ferret Pro 3D scanner to scan a classmate’s hand. This process began with familiarizing ourselves with the scanner’s software interface and aligning the scanner at an optimal distance from the object—approximately 20-30 cm. With this, we ensured good lighting to capture the finer details of the hand, especially around the fingers and knuckles, where shadows and minor movements could affect the scan's precision.

As we slowly moved the scanner around the hand, we ensured to capture every angle, moving from different perspectives—top, bottom, and sides. This step took several minutes as we continuously adjusted the scanner’s position, ensuring that the software mapped all areas without leaving voids. At the end of the process, we exported the mesh to a file format compatible with 3D printing software. The result was a highly detailed 3D model of the hand, complete with textures. However, small glitches appeared in areas where the hand moved slightly, which could be refined using post-processing software. From this, we learned that maintaining a static object and consistent scanning speed greatly improves scan quality.

Image of Scanned Hand:

Scanned Hand Scanned Hand

Individual Scanning: For the individual scanning task, I explored Polycam, a mobile app that allows users to 3D scan using the phone’s camera. The ease of use was impressive, as I could scan various small objects like a screwdriver and a USB stick. The scanning process involved slowly rotating the camera around each object to capture multiple images from different angles, similar to photogrammetry. While the screwdriver came out fairly detailed, the USB stick scan was not as successful.

The smaller dimensions of the USB stick made it harder for the software to distinguish the object from the background, resulting in blurred or incomplete edges. Additionally, the background played a significant role in scan clarity—objects scanned against a dark background showed poor separation between the object and its surroundings, affecting the final model’s accuracy (include images). Through this, I learned that using a lighter, uniform background is essential for small object scanning.

Scanned Hand

Moreover, increasing the number of photos significantly improved the scan resolution. For instance, when I captured 60+ images of the game controller, it resulted in a much sharper 3D model compared to the USB stick, which had fewer images taken. Capture speed and orientation were also crucial factors. When scanning a portable speaker, the lack of a rotating stage caused the model to appear skewed as I manually moved around the object. From this, I concluded that a 360-degree rotating stage is ideal for maintaining consistent angles and improving scan accuracy.

Image of Scanned Screwdriver:

Video of Skewed Portable Speaker:

Video of Skewed Portable Speaker:

3D Printing a Chair with Shah's Help

For this project, Shah assisted me in setting up the print for a chair using the 3DS Projet 660 3D powder printer. Shah is an expert in maintaining the Archsop, and his expertise was invaluable in ensuring that the print settings and machine were optimized for this project.

The chair design was prepared in CAD software, and Shah helped adjust the settings to achieve the desired balance between strength and detail. We used the 3DS Projet 660, which is ideal for printing intricate designs with high resolution. The powder-based printing method ensured the final print was durable yet lightweight.

The print process took several hours, with careful calibration to ensure the fine details, especially around the joints and seat. The 3D powder printer allowed for smooth curves and sharp edges, giving the chair a professional finish. Upon completion, the chair was fully functional and visually appealing.

From this experience, I learned about the importance of machine calibration and the nuances of powder-based 3D printing. Shah’s guidance played a key role in achieving a successful print that met both aesthetic and functional requirements.

Image of the 3DS Projet 660 Printer:

3DS Projet 660 Printer

Images of the Printed Chairs:

Printed Chair 1 Printed Chair 2

Download 3D Models (ZIP Files)

Below you can find the ZIP files containing the 3D models for the scanned objects and printed fish skeleton. Click the links to download the files: