<br> [MAS.865](../../) > [Additive](../index.html) > Selective Laser Sintering ## Selective Laser Sintering (SLS) ###Underlying Mechanism The principle design of selective laser sintering (SLS, 3D Systems) and laser sintering (EOS) machines is very similar. The sintering procedure: <ul> <li>powder deposition <li>powder solidification <li>Lowering of build platform by one layer thickness <li>Repeat </ul> ![sls](sls.jpg) <b>Powder deposition</b> <ul> <li>blade (laser sintering) or roller (SLS) <li>temperature-controlled process chamber - few degrees below the glass transition temperature of the powder <ul> <li>reduce processing time <li>reduce the amount of thermally induced stresses during layered solidification </ul> <li>inert gas atmosphere <li>loose powder particles remain on the build platform <ul> <li>complexity without implemention of support structures <li>manufacturing of stacks of models <li> looese poder can be reused </ul> </ul> <b>Powder solidification</b> <ul> <li>laser source: 10.6 μm carbon dioxide <li>laser radiation absorbance ==> local heating of powder particles </ul> ### Historical development <ul> <li>1986: SLS development at University of Texas- Carl Deckard. Check the patent <a href='https://patents.google.com/patent/US4863538A/en'> <b>HERE!</b> </a> <li>90s: SLS commercialization through DTM Corp. <li>2001: <a href='https://www.3dsystems.com/3d-printers/plastic?gclid=EAIaIQobChMIqdj5_uPW2gIVA4xpCh2xVgmhEAAYASAAEgKvKPD_BwE#selective-laser-sintering-printers-sls'><b>3D Systems</b></a> buys DTM Corp. <li> In parallel: <a href='https://www.eos.info/systems_solutions/metal/systems_equipment/eosint_m280'>EOS, Germany - Laser Sintering</a> </ul> ### Part Porperties, Pros & Cons <ul> <li>wide range of thermoplastics - durable enough for applications wityh mechanical loads ![Bionic](bioninc.jpg) <li>resolution & surface roughness = f (particle size) | ~ 100 μm <li>warpage or breakage due to relaxation of thermally induced stresses <li>porosity level (amount of free volume) = f(material, particle powder distribution, process parameters) <li>lightweight </ul> ![SLS-part-parameters](SLS-part-parameters.jpg) Morphology of commercial powders for polymer laser sintering. (a) Cryogenically ground, rough particles (PA-11 powder PA1101 from EOS GmbH); (b) potato-shaped particles precipitated from ethanol solution (PA-12 powder PA2200 from EOS GmbH); and (c) spherical particles produced by means of emulsion polymerization (PS powder PrimeCast 101 from EOS GmbH). ![SEM-powder](SEM-powder.jpg) ### Materials for SLS Classification of materials for SLS additive manufacturing (a) according to inorganic or polymeric content; and (b) according to the so called pyramid of polymeric materials. ![classification-SLS-powders](classification-SLS-powders.jpg) Stiffness/toughness-balance of commercial SLS materials. Mechanical properties (Young’s modulus and elongation at break) are based on technical information provided by the respective material suppliers. ![stiffness-SLS-materials.jpeg](stiffness-SLS-materials.jpeg) ### Desktop & DIY Systems <ul> <li> <a href = 'https://www.sinterit.com/'>Desktop SLS - Sinterit </a> <li> <a href = 'https://sintratec.com/products/s1'> Desktop SLS - Sintratec </a> <li> <a href = 'https://www.youtube.com/watch?v=IrFYt3uUdrI'> Desktop SLS | Formlabs - Fuse 1 </a> <li> <a href = 'https://formlabs.com/3d-printers/fuse-1/'> Desktop SLS | Fuse 1 <li> <a href = 'http://www.instructables.com/id/DIY-SLS-3D-Printer/'> DIY SLS - 1 </a> <li> <a href = 'https://www.thingiverse.com/thing:33697'> DIY SLS - 2 </a> <li> <a href = 'http://reprap.org/wiki/OpenSLS'> Open SLS - RepRap </a> <li> <a href = 'http://pwdr.github.io/'> PWDR </a> </ul>