DAVID A. MELLIS
MAS.863: How To Make (Almost) Anything
Week 2: Laser Cutter
Modular, press fit wooden cars
Too small (the hole in the wheel is 1/4" in diameter).
Better width (1/2") but a fragile neck.
Solid, but the wheel doesn't stay upright.
Early attempts at making press-fit wheels and axles. The material is 1/8" hardboard (masonite), about $2 for a 10x14" panel at Pearl.
The axle design adapted to make room for a peg, which keeps the wheel from rocking back and forth.
A car whose body contains four axles of the previous design. The rubber bands (Hannah's suggestion) provide extra friction.
Axle with room for a wheel and side plate.
Side plate mounted on a half-axle.
Struts for bracing the two side plates.
Work on redesigning the car to support side plates with the profile of a real vehicle.
Tracing a Ferrari F50 in Inkscape.
A paper prototype (with wheels). Discussion with Hannah confirmed that a single profile plate in the middle would be cooler than one on each side.
Redesigning the structure to to hold a single side plate in the middle of the axle.
The evolution of the axle design.
The final axle design installed on the car.
A VW Beetle using the same press-fit structure.
Download: vw_beetle.svg