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Ido Calman

Week 3 - 3D Printing and Scanning

weekly1 min read

In this week I wanted to make some progress with my Pong table final projects. I thought a good use of my time would be 3D printing the actual pong handle I would like to use for the final. So I designed a 3D model using Fusion 360 of a basic circular base with a cylinder on top. With Cedric's advice, since the job is very long, I went on and printed a sample with 25% the size. That reduced the time from 8 hours to 20 minutes!

Handle Sample 25%

Baby handle! so far so good. I noticed that the Prusa machine decided to print a test base before printing the actual handle, but it didn't look like a problem so I assumed we are all good. Let's move on with the 8 hours job!

Fully scaled handle Looks OK... I guess?

Fully scaled handle

Oh no! after an overnight job, it looks like my base separated from my handle. The reason for that is I swapped the 3d model last second due to some advice from a friend. Two key conclusions: don't always listen to advices, and never make a last minute change if the sample worked as expected! Now, to save time I printed the same model as the sample, but with 100% scale. Let's see how it worked:

Fully scaled second try

What the hell is this spaghetti? well, after 3 tries, it seems like one of the Prusa machines was not calibrated. So it's not always my fault if stuff don't work out! Let's retry on another machine:

Fully scaled third try

Yep. we got it! Moving on to scanning with Leo, I thought it will be fun to scan (and print!) my dear labmate - Kevin!

Scanning Kevin

So now loading it to the Leo software:

Kevin in 3D

All seems pretty smooth! The Leo machine is quite amazing and detailed. We sent this model to the J55 and hopefully by the night we are going to have a mini-Kevin for our office! One small comment regarding Leo - we had some troubles when overlapping the same angles, so a key takeaway is to scan exactly once from each angle of the object.

Files

  • handle.stl