Week 8 - Output Devices Group Assignment Summary

Measuring Power Consumption of Output Devices

Assignment Overview

This page summarizes the group assignment for Week 8, focusing on measuring power consumption of motors, servos, and stepper motors using adjustable power supplies and precision energy analyzers. We systematically investigated different motor types to understand their performance characteristics and when to use each type.

Group Assignment: Measuring Power Consumption of Output Devices

Measuring power consumption of motors, servos, and stepper motors using adjustable power supplies and precision energy analyzers to understand performance characteristics and when to use each type.

Measurement Setup

We used an adjustable power supply set to 15V and measured quiescent power consumption of 450 mW (0.03 A, where P=IV) before connecting any motors. Power measurements were conducted using the Joulescope (JS220) Precision Energy Analyzer to measure current, voltage, power, charge, and energy in real-time.

Adjustable power supply setup for motor testing
Power supply set to 15V for motor testing
Joulescope JS220 Precision Energy Analyzer
Joulescope JS220 Precision Energy Analyzer
Joulescope software interface showing power measurements
Joulescope software interface

Using a potentiometer to change motor speed, we observed that below a certain threshold, the motor doesn't have enough power to spin (no mechanical work, just electrical losses). Above this threshold, speed increases with power. The dI/dt (rate of current change) cannot change instantly—it takes time. The PWM signal from the microcontroller (roughly 50% duty cycle) is smoothed after passing through the motor driver, with more linear behavior on the rising edge than the falling edge.

Motor circuit setup with connections
Motor circuit connections
Complete motor testing setup
Complete motor testing setup
PWM signal from microcontroller at 50% duty cycle
50% duty cycle PWM from microcontroller
Smoothed PWM signal after motor driver
Zoomed-in power measurement view
Zoomed-in power measurement
Zoomed-out power measurement view
Zoomed-out power measurement

Motor Comparison Results

All motors tested at 15V supply, 2A current limit, with the same potentiometer value for comparison. The potentiometer determines speed and power for DC motors, and position for servos.

DC Motors (Voltage-Controlled)

DC Brushed Motor (Large)

Characteristics: Low-speed, high torque, no positional control

  • Current: 57 mA
  • Voltage: 14.49 V
  • Power: 0.8 W
Large DC brushed motor power measurement
Large DC brushed motor measurement
DC Brushed Motor (Small)

Characteristics: High speed, medium torque, no positional control

  • Current: 0.34 A
  • Voltage: 14.47 V
  • Power: 4.86 W
Small DC brushed motor power measurement
Small DC brushed motor measurement
Small DC brushed motor operation
DC Stepper Motor (Current-Controlled)

Characteristics: Medium speed, medium torque, zero absolute positional control (relative positioning only)

  • Current: 2.0 A
  • Voltage: 10.93 V
  • Power: 22.33 W
Stepper motor power measurement
Stepper motor measurement
Stepper motor operation

Servo Motors (5V Supply, Position-Controlled)

All servos tested at 5V supply, 2A current limit. Potentiometer determines position; power consumption remains relatively constant.

Servo Motor (Large)

Characteristics: Absolute positional control, slower response

  • Current: 10.6 mA
  • Voltage: 4.99 V
  • Power: 53.4 mW
Large servo motor power measurement
Large servo motor measurement
Servo Motor (Micro)

Characteristics: Absolute positional control, slower response, lower power

  • Current: 5.04 mA
  • Voltage: 4.99 V
  • Power: 25.05 mW
Small servo motor power measurement
Micro servo motor measurement

Motor Comparison Summary Tables

Constant Voltage Comparison (15V Supply, 2A Current Limit)

DC brushed and stepper motors tested at 15V. Potentiometer controls speed for brushed motors, and step rate for stepper motor.

Motor Type Size Current Voltage Power Characteristics
DC Brushed Large 57 mA 14.49 V 0.8 W Low-speed, high torque, no positional control
DC Brushed Small 0.34 A 14.47 V 4.86 W High speed, medium torque, no positional control
Stepper N/A 2.0 A 10.93 V 22.33 W Medium speed, medium torque, relative positioning only
Constant Current Comparison (5V Supply, 2A Current Limit)

Servo motors tested at 5V. Potentiometer controls position; power consumption remains relatively constant regardless of position.

Motor Type Size Current Voltage Power Characteristics
Servo Large 10.6 mA 4.99 V 53.4 mW Absolute positional control, slower response
Servo Micro 5.04 mA 4.99 V 25.05 mW Absolute positional control, slower response, lower power

Summary: When to Use Each Motor Type

  • DC Brushed Motors: Simple applications requiring variable speed and torque, where positional control is not needed
  • Stepper Motors: Applications requiring precise relative positioning with medium power consumption
  • Servo Motors: Applications requiring absolute positional control with low power consumption, especially in battery-powered systems

Reference Materials

Source: MIT HTMAA Week 8 Group Assignment

Detailed documentation of output device power consumption measurement and motor comparison analysis

Full Assignment Details

For complete details on the Week 8 group assignment, including comprehensive power consumption measurements, detailed motor comparison tables, and complete analysis results, please visit the full assignment page.

🔗 View Full Week 8 Group Assignment Details

Special Thanks to Our Section

We would like to express our sincere gratitude to all members of our section for their invaluable collaboration throughout this group assignment. Your contributions were essential to the success of this comprehensive output device power consumption analysis project.

Collaboration Activities
  • Power measurement and energy analyzer operation
  • Motor testing and characterization
  • Power consumption analysis
  • Measurement technique documentation
Knowledge Sharing
  • Joulescope energy analyzer operation and setup
  • Motor characteristics and power measurement methodologies
  • Output device selection and application guidelines
  • Embedded systems power management

This collaborative effort demonstrates the power of teamwork in technical education and hands-on learning. The collective knowledge and shared experiences significantly enhanced our understanding of output device power characteristics and measurement techniques.

References

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