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HOW TO MAKE (ALMOST) ANYTHING

Week 5: 10/03: electronics design

Assignments

Tools used: Autodesk Eagle, Modela MDX-20, GIMP

Electronics design

The design is based on the file Neil provided.

week5 design 0

The initial schematic design. I spent days to figure out the program, and this is not the most useful way to draw a schematic.

week5 design 1

This is the ratsnest. I tried to autoroute it but that led to many errors.

week5 design 2

For improved clarity, the new schematic separates the elements.

week5 design 3

Before drawing the board, it is important to set the boundary conditions. In the ratsnest, go to Tools --> DRC --> and make sure to set all values in the Clearance tab on 16mil. On the Sizes tab, set the Minimum Width to 14mil. Lastly, go to the Supply tab and set Thermal Insulation to 16mil.

week5 design 4

The result!

week5 design 5

Import in Mods.

week5 design 6

Check the path of the traces.

week5 design 7

The outline of the bear turned out to be too large for the physical board, so I made a smaller outline. Settings: File --> export image. 1000 dpi. Monochrome

To remove the text for the png file: Go to top layer: Display 'Display none top' to remove the outlines Go to Dimension layer: 'display none dim' to remove the traces.

week5 design 8

Import and settings in mods

week5 design 9

Final result

week5 design 10 week5 traces week5 outline 1

Before the outlines could be milled, the board should be filled with white space. Otherwise the milling machine will trace the outlines twice.

week5 outline 2 week5 outine 3

Downloads

Milling

Before I could start milling, the sacrificial layer and the broken mill-end had to be replaced.

Home settings: x=3 y=3 Traces: 4

week5 1 week5 2 week5 3 week5 4 week5 5

Soldering

1x ATtiny44
1x SMD button
1x 20MHz resonater
1x 6-pin FTDI header
1x 6-pin ISP header = SMD in reality
1x green SMD LED
2x 10k ohm resistor
1x 499 ohm resistor
1x 1uF capacitor

week5 6 week5 7

Sadly, I accidently soldered the microprocessor in the wrong direction.. Here are various attempts to desolder, unfortunately none of them led to success.

week5 8 week5 9 week5 10

Desoldering troubleshooting