Step 2: Draw a schematic for your radio board following the steps outlined in the KiCad demo video but using the fab library components listed below and the layout shown in the photos. I used the following components from the fab library:
Pro tips: For some reason, the assigned footprint for the nRF24L01 (fab-2x04_THRU) didn't appear when I loaded the netlist from the schematic to the PCB. If you have this same problem, edit the footprint library using the following steps:
As always, make sure you leave 2-3mm between your outer traces and the edge of the and 5-6mm between the FTDI footprints and the edge of the board so that the black part rests on the board, reducing mechanical load on your soldered joints. I also increased the track width from 0.25mm (too thin) to maybe 0.4mm. I've also found it useful to shift some of the not-to-be-exported PCB text so that it spills beyond the edge cut so that no edge cuts accidentally disappear in mods. Finally, don't forget to perform a design rules check to make sure everything's connected. Even then, I missed a trace between the 1uF capacitor and power, so I had to go back and solder a jumper wire on both boards.
Step 3: Export your traces and edge cuts for milling! I added "Radio 1" and "Radio 2" text and exported traces for each. This was helpful for me to differentiate between my transmitting and receiving boards.
Step 2: Solder the components to your board.
Step 2: Connect the transmitting board to your programmer AND to power.
Step 3: Open a terminal in the folder with the saved files and run "make -f tiny44_tx.make ProgrammerName." The relevant programmer name can be found in the makefile. Repeat process for the receiving board.
Pro tips: Electronics are like small animals that desperately want your attention. I finally finished my FabFTDI this week after having built the wrong one last week. I ran into a million and a half problems programming, but once I pretended not to care and started doing something else, the problem would magically resolve itself. I'm not a fan of this method of working, but I'm glad things started working in the end.
Step 4: Download and run CoolTerm. Connect both radios to your computer, and open one terminal for your transmitter and one terminal for your receiver. Connect, and watch the magic!
My KiCAD schematic
Footprint library
Pad order
My nRF24L01 PCB
Radio 1 & Radio 2
Final assembly
Transmitting!